Metal Fabrication in Gurnee

Projects & Maintenance Services Of Illinois Inc. is your number one resource for all complex metal fabrication serving Gurnee and surrounding areas. Our licensed technicians operate with precision on each job we perform. When you work with us, your complete satisfaction is guaranteed. From start to finish, we’re the custom metals professionals you can count on to get the job done well and affordably.

Don’t hesitate to get in touch with us today for an estimate. Call (847) 942-1977 at your earliest convenience.

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Who Can Benefit From Hiring a Metalworking Company?

Our metalworking company transforms raw or pre-processed metal into usable parts, components, or structures. Our expertise lies in manipulating metals through various machining, cutting, shearing, bending, welding, and assembling processes.

Here’s who can benefit from working with us:

  • Construction companies: These companies rely on fabrication for structural components, beams, staircases, railings, cladding, and more.
  • Manufacturing businesses: From automotive parts and machinery to appliances and electronics, many require custom metal components (manifolds, brackets, chassis, etc.).
  • Entrepreneurs and designers: Entrepreneurs can benefit from collaborating with our fabricators to bring product ideas to life by creating prototypes or limited-run production ideas.
  • Maintenance and repair: Businesses or individuals often require custom metal parts to fix or replace existing components in machines or structures.
  • Architectural firms: Architects need their design ideas translated into metal features like building facades or decorative elements.

What’s the Metal Fabrication Process?

The metal fabrication process transforms raw or semi-finished metal into the desired form. Before the manipulation phase, we’ll look at detailed sketches or concepts with dimensions and tolerances, along with the number of units you require and the desired timeline.

If you need something built from scratch, here’s what the typical fabrication process involves:

  1. Metal selection and ordering: The appropriate metals, such as stainless steel, aluminum, or specific alloys, are sourced based on factors like durability and weight.
  2. Material preparation: Raw materials are prepared by cutting large metal sheets to size and applying protective coatings if necessary.
  3. Forming: The cut metal pieces go through various processes, such as cutting, shearing, bending, and welding, to achieve the designed shapes and components.
  4. Assembly: If required, multiple components are aligned and assembled using techniques like bolting, riveting, or adhesive bonding.
  5. Finishing: The fabricated product may undergo additional grinding, polishing, or powder coating to achieve the desired surface finish and appearance.

How Do You Determine the Most Suitable Metal Fabrication Technique?

To determine the most suitable metal fabrication technique, a few key factors are considered: the design specifications, material properties, production volumes, and cost. Design tolerances and end-use applications tend to dictate most of the specific methods employed.

Often, a combination of techniques is used to achieve the desired outcome. For instance, a project might involve laser cutting for intricate shapes, followed by bending to form the final component.

Here’s a summary of the key considerations:

  • Design specifications (complexity, tolerances, end-use)
  • Material properties (strength, ductility, thickness)
  • Production volume requirements
  • Part geometry (flat, curved, complex shapes)

Premium Sheet Metal Fabrication

Your business is counting on precise sheet metal fabrication to move your project forward. When you partner with us, we guarantee high-performance products that meet your rigorous standards and all safety and manufacturing codes and regulations. Here is a sample of some of the top-quality custom metal fabrication services we provide:

  • Bending sheet metal
  • Complex forming of sheet metal
  • Machined parts
  • Metal finishing
  • Metal milling
  • Metal folding
  • Metal shearing
  • High volume production
  • Steel fabrication
  • Final assembly

Need a metal manufacturing service that is not shown in the list above? Ask us how we can save your company time and money. Get in touch with us for a comprehensive estimate today.

Benefits of Metal Shearing Over Other Cutting Methods

Metal shearing is a fabrication technique that uses sharp blades to cleanly slice through sheet metal. Shearing is ideal for straight cuts and works best with thinner sheet metal.

Here are the benefits of shearing over other cutting methods:

  • Speed and efficiency: Shearing is a rapid process, ideal for high-volume production runs where you need to cut straight lines quickly.
  • Clean cuts: Shearing leaves minimal burrs or melted edges on the cut surface, unlike techniques like plasma cutting which can leave a rougher finish.
  • Versatility: This technique can be used on a wide range of metals, including mild steel, stainless steel, aluminum, and other non-ferrous (not iron-based) materials.

Access a Full Suite of Dependable Metal Fabrication Services

Our metal fabrication services are considered the bedrock of industrial excellence because we blend decades of craftsmanship with modern techniques to ensure your business remains at peak performance. You can count on us to craft solutions tailored to your facility’s unique requirements, ensuring durability and precision in every component.

We're a strategic partner with competitive rates, offering affordability without compromising on quality. Moreover, understanding the importance of health and safety, our services are aligned with stringent regulations, guaranteeing a workplace that's as safe as it is efficient.

Leveraging our expertise means ensuring a seamless, cost-effective operation that prioritizes both productivity and safety. Do you have questions about how you can use our metal fab services to protect your bottom line? Give us a call today to reserve an appointment for a risk-free initial consultation.

Plant Maintenance Welding

When you entrust our experts with plant maintenance welding, we recognize that every weld is a commitment to safety and precision. Our seasoned professionals use state-of-the-art techniques and equipment, ensuring that every joint and repair meets the industry's highest standards.

When you partner with us, you're choosing more than just a service—you're investing in the health, safety, and longevity of your facility and its inhabitants. Trusting in our expertise ensures that your industrial space functions optimally and adheres to the sector's most rigorous safety benchmarks.

Plant Machinery Repair

You can rely on us for unparalleled plant machinery repairs. We’ve cemented our reputation as industry authorities with a solid history of industrial welding fabrication and repairs spanning many years. Every welding repair we undertake is a testament to our unwavering commitment to quality. We don't just fix machinery—we restore its integrity.

Safety isn't just an item on a checklist for us—it's a philosophy deeply ingrained in our ethos. Partner with our licensed professionals and entrust your business operations to hands that have consistently set the gold standard in machinery repair and safety prioritization.

Our Custom Welders Offer Personalized Fabrication Solutions

Harnessing a unique blend of skill, experience, and innovation, our custom welders craft solutions tailored to your business's distinct specifications. These interventions ensure that your machinery and infrastructure remain functional and can achieve peak performance.

We aim to ensure your business faces minimal downtime and enjoys optimal productivity. Ask us how we’ll contribute to your success during a risk-free initial consultation—phone our team today to book yours.

On-Site Metalwork

In the demanding realm of industrial operations, the value of efficient and compliant infrastructure can’t be overstated. Our on-site metalwork services are meticulously designed to serve this very need. By bringing our expertise directly to your facility, we eliminate the logistical challenges of off-site repairs and replacements.

Our seasoned welding experts swiftly diagnose issues and implement solutions, dramatically reducing downtimes and bolstering productivity. Beyond mere efficiency, our on-site interventions are steeped in a deep commitment to safety. Every cut, weld, and installation is executed to the highest safety standards, ensuring that your operations maintain momentum and comply with regulatory requirements.

Are you ready to invest in custom metal fab solutions tailored to your plant? Reach out to our representatives to schedule a consultation appointment at your earliest convenience.

State-Of-The-Art Metal Fabrication Equipment

With many years in business, we have refined our metal fabrication equipment to serve you better. Our quick turnarounds are second to none. Each of our certified technicians is trained to the highest standards to produce top-of-the-line quality machined parts for you. Don’t take any chances with the steel components you need to get the job done. Trust the area’s best steel fabricators with your next project. Phone us now to set up an appointment for a cost-saving estimate. 

Affordable Custom Metal Fabrication

Partnering with a trusted metal fabrication shop ensures your success. We’re confident we can engineer the solutions you need. Some of the industries we have served recently include:

  • Construction
  • Manufacturing
  • Medical
  • Industrial
  • Aerospace

On-time delivery and affordable metal part expertise are two of the cornerstones of our business. We’re committed to solving problems and innovating the products you need to set your business apart from the rest. Find out more about how we can improve your manufacturing or building process. Call us now to schedule an estimate.

How Much Does Metal Fabrication Cost?

The cost of your metal fabrication project is determined by the amount of materials needed to complete the project, the amount of labor needed to meet your deadlines, and the volume you need to be produced. Allow us to show you how we can bring value to your next project. As each project differs in scale and specs, we’d like to invite you to consult with us for a comprehensive and value-driven estimate.

Call One of the Area’s Top Metal Fabrication Companies

Projects & Maintenance Services Of Illinois Inc. is dedicated to producing the highest quality custom metals available in Gurnee. Are you getting the best quality and customer service with your current metalworking team? Consult with us now at (847) 942-1977 to discover how we can improve your bottom line.